Diamond Ball Nose Cutting Tool

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Diamond Ball Nose Cutting Tool Specification

Application
CNC machining, precision milling of graphite, ceramics, hard alloys, and non-ferrous metals

Tool Type
Ball Nose Cutter

Noise Level
Low (depends on machining setup)

Power Source
Machine Driven

Cutting Speed
300 - 3000 SFM (surface feet per minute, depends on material)

Spindle Speed
Recommended up to 25,000 RPM (depending on tool diameter)

Product Type
Diamond Ball Nose Cutting Tool

Material
Industrial Grade Diamond (Polycrystalline Diamond - PCD)

Computerized
No

Automatic Grade
Manual

Weight (kg)
0.02 to 0.1 kg (Depends on size)

Dimension (L*W*H)
Standard (varies by model; e.g. 50 mm to 120 mm length)

Capacity
Precision cutting for hard non-ferrous materials

Feature
High wear resistance, superior surface finish, extended tool life

Color
Metallic with diamond tip

Shank Diameter
Available in 3mm, 4mm, 6mm, 8mm, 10mm

Tolerance
0.01 mm on diameter

Coating
None (Solid diamond cutting edge)

Hardness
Over 8000 HV (Diamond Grade)

Finish Type
Mirror-like surface finish

Minimum Order Quantity
As per supplier quotation

Tip Radius
From R0.5 mm to R5 mm (customizable)

Compatibility
All standard CNC & VMC machines

Suitable Materials
Graphite, Ceramics, Carbide, Composite materials, Aluminum, Copper

Usage
Mould making, EDM electrode manufacturing, non-ferrous part profiling

About Diamond Ball Nose Cutting Tool

We are one of the best manufacturers, exporters, suppliers, and traders of Diamond Ball Nose Cutting Tool which has been manufactured with a high-quality alloy metal such as steel or carbide. It has been precisely manufactured by our skilled engineers according to set international norms. This tool is designed having a ball nose design at the end coated with diamond. Diamond Ball Nose Cutting Tool is used for working with various hard materials such as iron, wood, aluminum or steel for easy and smooth operation. This cutting tool removes a large amount of material quickly from the surface. It is a sturdy construction with corrosion resistance and long operational life. We check our product on different quality and safety parameters before delivering it to the customer.

Diamond Ball Nose Cutting Tool is manufactured with a high-quality alloy metal such as steel or carbide. This tool is designed having a ball nose design at the end coated with diamond. It is used for working with various hard materials such as iron, wood, aluminum or steel for easy and smooth operation. This cutting tool removes a large amount of material quickly from the surface. It is a sturdy construction with corrosion resistance and long operational life.

Features:

Sturdy design
Optimum performance
Hard-wearing nature

Exceptional Hardness and Wear Resistance

Crafted from industrial-grade polycrystalline diamond, this ball nose cutter achieves a hardness exceeding 8000 HV, ensuring extended tool life even in abrasive applications. Its wear resistance delivers reliable performance through long production runs, reducing tool changes and maximizing productivity.

Versatile Application and Compatibility

With customizable shank diameters and tip radii, this tool suits a wide array of CNC and VMC machines. Its perfect for working on tough materials such as graphite, ceramics, and hard alloys, making it a preferred choice for mould makers, EDM manufacturers, and precision engineers alike.

Precision and Superior Surface Finish

Manufactured to a fine diameter tolerance of 0.01 mm and designed to deliver a mirror-like surface finish, this cutter is ideal for producing highly accurate components with fine details. It consistently produces smooth surfaces, reducing secondary finishing operations.

FAQs of Diamond Ball Nose Cutting Tool:

Q: How should the Diamond Ball Nose Cutting Tool be used for best results?

A: For optimal performance, ensure the tool is securely mounted on compatible CNC or VMC machines. Select spindle speeds up to 25,000 RPM and cutting speeds between 300 to 3000 SFM, according to your material. Follow appropriate cooling and feed rates, as provided by the supplier, to maximize tool life and achieve the finest finish.

Q: What materials can this diamond ball nose cutter effectively machine?

A: This tool is designed for high-precision cutting of graphite, ceramics, carbide, composite materials, aluminum, copper, and other non-ferrous metals. Its diamond grade cutting edge provides excellent results on these hard-to-machine materials.

Q: When is it recommended to choose a solid diamond ball nose cutter over other tool types?

A: Select this tool when working with abrasive, non-ferrous, or ultra-hard materials, especially when high-dimensional accuracy and surface quality are priorities. It excels in mould making, EDM electrode manufacturing, and complex part profiling.

Q: Where is this tool suitable for use in terms of machine compatibility?

A: The diamond ball nose cutter is compatible with all standard CNC and VMC machines that can accept shank diameters from 3mm to 10mm. It integrates easily into automated or semi-automated production environments.

Q: What benefits does a mirror-finish diamond ball nose cutter provide?

A: A mirror-finish cutting edge produces exceptionally smooth surfaces, minimizing the need for further polishing or finishing. This reduces additional processing time and ensures a professional, high-quality final component.

Q: How do I select the correct size and specifications for my application?

A: Determine your required shank diameter, tip radius (which can be customized from R0.5 mm to R5 mm), and application material. Consult the supplier for guidance based on your specific dimensional and finish requirements, as well as minimum order quantities.

Q: What processes can be enhanced by using this ball nose cutting tool?

A: Precision milling, profiling in mould-making, EDM electrode manufacturing, and shaping of hard, non-ferrous materials are all streamlined with this tool. Its high wear resistance ensures consistent output in continuous or demanding machining cycles.

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